SPECIFICATION CONTROL DRAWING

TE Connectivity

305 Constitution Drive

Menlo Park, CA 94025, USA

Raychem

Products

TITLE:

IN-LINE SPLICE SEALING SYSTEM,

1 TO 1 MIL-S-81824/1

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

DOCUMENT NO.:

D-436-36/-37/-38

TOLERANCES:

0.00 N/A

0.0 N/A

0 N/A

ANGLES: N/A

ROUGHNESS IN

MICRON

TE Connectivity reserves the right to amend this

drawing at any time. Users should evaluate the

suitability of the product for their application.

DATE:

11MAY11

DOC ISSUE:

2

DRAWN BY:

M. FORONDA

REPLACES:

N/A

DCR NUMBER:

D000566

PROD. REV.

SEE TABLE

SCALE:

None

SIZE:

A

SHEET:

2 of 2

MATERIALS

1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene

fluoride.

2. SEALING RINGS: Immersion resistant thermoplastic. Color: one clear, one color coded (see table below).

3. CRIMP SPLICER:

Base Metal: Copper alloy 101 or 102 per ASTM B-75.

Plating: Tin, per MIL-T-10727, Type I

Color code: See table below.

Product

Name

MIL Spec

Equivalent

Wire Range

(AWG)

Color

Code

Wgt. - Lbs/Mpc

max

D-436-36

M81824/-1-1

26 - 20

RED

1.02

D-436-37

M81824/-1-2

20 - 16

BLUE

1.61

D-436-38

M81824/-1-3

16 - 12

YELLOW

2.720

APPLICATION

1. These parts are designed to provide immersion resistant in-line splices of 1 to 1 wires falling within size range listed above,

and having insulations rated for 135

°C.

2. Parts will meet all requirements of MIL-S-81824/1 when installed as outlined below. Assembly is not required for

acceptance testing inspection.

3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-S-81824.

4. Packing and packaging shall be in accordance with Sections 5, Level C, of MIL-S-81824.

5. This document takes precedence over documents reference herein.

ASSEMBLY PROCEDURE:

1.

Slide sealing sleeve onto one of the wires to be spliced.

2.

Strip wires 5/16” to 11/32”.

3.

Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool. Repeat for other wire.

4.

Center sealing sleeve over the splice.

5.

Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied until

insert melts and flows axially along the wire.