108-106242

REV B2

2 of 4

3.3.

Test Requirements and Procedures Summary

Unless otherwise specified, all tests shall be performed at ambient environmental conditions.

Figure 1

TEST DESCRIPTION

PROCEDURE

REQUIREMENT

3.1

Examination

of

the product

Visual,dimensional and functional

as per applicable inspection plan

and no physical damage. Test

Method”EIA-364-18 B”

Meets requirements of the product drawings and no

physical damage

3.2

Crimp

tensile

strength

Speed of tensile testing machine

to be 50 mm/ min. test until

breakage or pull-out as per DIN

46249

Wire section (mm²)

Minimum tensile force (N)

0.5

0.75

1.0

1.5

2.5

80

95

115

150

220

3.3

Mating force

Measure force to push terminal

onto plain test tab at the rate of 50

mm/ min.according to IEC 760

1st insertion

0.8mm tab

67N max.

0.5mm tab

35N max.

3.4

Unmating force

Measure force to push terminal

onto plain test tab at the rate of 50

mm/ min.according to IEC 760

1st extration

10th extration force

70N Max.

15N Min.

3.5

Millivolt

drop

specified current

Measure between mating and

wire, crimped on Faston connector

receptacle, including 10mm length

of the wire

Millivolt drop required (without 10mm mV drop of the

wire)

Wire

section

(mm²)

Test current(A)

0.5

5

18mv max

0.75

8

20mv max

1.0

10

20mv max

1.5

14

25mv max

2.5

20

30mv max

3.6

Temperature rise

Temperature rise at rated current

as per IEC 61210

Temperature rise of any individual termination shall not

exceed 30°C (temp. rise = temp. of contact

– room

temp.)

3.7

Vibration

Subject receptacle mated with

test tab to 10-100-10Hz at 10g

acceleration for 2 hours each in

X,Y and Z directions

– rate 1

octave/ minute amplitude of

oscillation 0.75mm

No physical damage. No discontinuities than 1

microsecond

3.8

Current cycling

Temperature rise at rated current

as per IEC 61210, One cycle 45

min. on / 15 min. off, duration of

500 cycles as per IEC 61210

The temperature rise Δt1 of any individual connection

is measured after the 24th cycle and Δt2 after the

500th cycle. The Δt2 value shall not exceed by 15°C

the Δt1 value and neither rise shall exceed 85°C on

transition between contact body and crimp wire barrel