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The **MPI4040R3-100-R** is a high-performance, shielded power inductor part of the MPI4040 series, commonly manufactured by Eaton (formerly Cooper Bussmann). These components are designed for high-power density applications where space is limited and efficiency is critical.
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### ## Technical Specifications
Below are the primary electrical and physical characteristics of the MPI4040R3-100-R:
| Parameter | Value / Specification |
| :--- | :--- |
| **Inductance** | 10.0 µH |
| **Inductance Tolerance** | ±20% |
| **DC Resistance (DCR) Typ.** | 135 mΩ |
| **DC Resistance (DCR) Max.** | 158 mΩ |
| **Rated Current ($I_{rms}$)** | 2.5 Amps |
| **Saturation Current ($I_{sat}$)** | 3.5 Amps |
| **Operating Temperature** | -40°C to +125°C |
| **Package / Case** | 4.7mm x 4.06mm (Height: 3.0mm max) |
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### ## Key Features & Construction
1. **Molded Construction:**
The inductor is built using a metal flakes powder molding process. This provides excellent magnetic shielding, which minimizes Electromagnetic Interference (EMI) with surrounding components on the PCB.
2. **Soft Saturation:**
Unlike ferrite core inductors that have a sharp drop in inductance when current limits are exceeded, this series features a "soft" saturation characteristic. This makes the circuit more stable under transient load conditions.
3. **High Efficiency:**
It is designed for low core losses and low DCR, which translates to less heat generation and higher energy efficiency in power conversion circuits.
4. **Ruggedness:**
The molded design is robust against mechanical shock and vibration, making it suitable for automotive and industrial environments.
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### ## Common Applications
The MPI4040R3-100-R is typically found in the following electronic circuits:
* **DC-DC Converters:** Used as a storage element in buck, boost, or buck-boost regulators.
* **Mobile Devices:** Power management modules for tablets, laptops, and smartphones.
* **IoT Devices:** Where compact size and high efficiency are required for battery longevity.
* **Distributed Power Systems:** Point-of-Load (POL) regulation.
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### ## Naming Convention Breakdown
* **MPI4040**: The series name and physical footprint (approx. 4.0mm x 4.0mm).
* **R3**: Refers to the version/height profile (in this case, 3.0mm max).
* **100**: The inductance value code. `100` translates to $10 \times 10^0$ µH = **10 µH**.
* **-R**: Indicates the part is RoHS compliant.
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What are the main differences between the MPI4040 and the smaller MPI2520 series?
- ⤷ How does the 'soft saturation' feature affect the design of a Buck converter?
- ⤷ Are there recommended PCB footprint patterns for this specific Eaton inductor?